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 FACILITY PROJECTS

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The following projects represent GBB’s recent experience in the design and oversight of construction of new or modified waterfront facilities.  Generally, GBB’s services for these projects include the design and preparation of construction drawings, specifications, assistance with contractor selection, monitoring the work, and acceptance of the work after completion.  GBB’s experience in these type projects enables it to provide assistance in planning, design review and construction management for clients with large projects.

 

Alabama State Port Authority / Choctaw Point Container Terminal
The first phase of the project consists of approximately 2,000 ft. of bulkhead construction with associated backside fill as well as approximately 1,000 ft. of finished concrete pile supported dock structure inclusive of all utility and interface requirements for future crane and container yard operation. GBB is responsible for the design of the dock system with associated crane rail systems inclusive of rail installation, pin pockets, tie downs, cable trench and vault system, vessel fendering and mooring systems and bulkhead systems with all associated storm water drain system penetration details.  In addition to the design services required for this project, construction administration and field services are also included in this project.  These services consists of construction site supervision, review of construction related submittals such as shop drawings, product submittals, pay request, etc. and ensuring the work is performed in accordance with the drawings and specifications.

Alabama State Port Authority / DRI Loadout Facility
The project consists of relocating the current DRI Barge Loadout Facility with associated conveyance systems from the Garrows Bend Area to the Mobile River.  GBB personnel is responsible for the Design of the Conveyance System and Barge Handling Facility.  GBB also planned and designed the current system that is to be modified and relocated for this project. In addition to the design services required for this project, construction administration and field services will also be included.  These services consists of construction site supervision, review of construction related submittals such as shop drawings, product submittals, pay request, etc. and ensuring the work is performed in accordance with the drawings and specifications.

Alabama State Port Authority / McDuffie Pier 1 Expansion
This project includes modification to extend import Pier 1, installation of a new bulk material bucket unloader, additional coal storage and loadout conveyors and  new barge loader dock.  GBB is responsible for the design of the Dock No. 1, landside, pile supported crane rail system which includes the rail installation, pin pockets, tie downs and cable trench, barge fendering and mooring systems, procurement of the grab bucket ship unloader crane, assistance with the procurement and refurbishment of the stacker/reclaimer and design of all required electrical systems and upgrades.

APM Terminals – Elizabeth, NJ / Radiation Portal Monitor Design
Project consisted of utilizing conceptual drawings and developing final designns for the installation of the Radiation Portal Monitor at the exit gates of this facility.  Also inculded was the coordination between the U.S. Government’s Engineering representative, the Contractor, the Terminal and the NY/NJ Port Authority.

Port Newark Container  Terminals – Newark, NJ / Radiation Portal Monitor Design Project consisted of utilizing conceptual drawings and developing final designs for the installation of the Radiation Portal Monitor at the exit gates of this facility.

Port Bienville – Bienville, MS / Radiation Portal Monitor Design
Project consists of developing conceptual drawings and final designs for the installation of the Radiation Portal Monitor at the exit gates of this facility.  Also included was the coordination between the U.S. Government’s Engineering representative, the Contractor and the Terminal.

Port of Gulfport – Gulfport, MS / Radiation Portal Monitor Design
Project consists of developing conceptual drawings and final designs for the installation of the Radiation Portal Monitor at the exit gates of this facility.  Also included was the coordination between the U.S. Government’s Engineering representative, the Contractor and the Terminal.

Asia Container Terminals, Hong Kong
GBB has provided engineering design services for the crane interface requirements consisting of the crane rails, pin pockets, tie downs, electrification and offload requirements for the new 80 ft. gage, 22 wide, 65 long ton container cranes and runways for new 1 over 7 RTG's as well as the fender and mooring design for the future 22 wide vessels.  GBB also wrote the specifications and provided design and manufacturing review for the new cranes.  Completed Summer of 2004.

Alabama State Docks / Mobile, AL, USA
 
Garrows Bend Bulk Terminal Expansion: GBB was selected as the engineering company to transform an existing export coal terminal into an
export and import coal terminal as well as a coal blending yard and import iron ore terminal.  This required the planning, preliminary engineering, cost estimating, detailed design and construction management of over 1000 linear feet of new wharves, over 10,000 linear feet of conveying equipment with associated support structures and transfer towers, two traveling stackers, stockpile areas, vessel/barge unloading/loading facilities and rail car loadout facilities with associated storage tracks.  This included interfacing with a new DRI plant which was constructed simultaneously.

Puerto Caucedo Multimodal Terminal – Caucedo, DR
GBB was involved in nearly all aspects of the new Puerto Caucedo Multimodal Terminal located in the Dominican Republic.  GBB was instrumental in the planning, terminal layout, preliminary design, costing, bid review and design review for the terminal works portion of the project.  GBB also supported the design, fabrication and procurement of the major container handling equipment; the quay cranes and RTG’s.  The total project cost was approximately $200 million, $150 million for the terminal and $50 million for the quay cranes and RTG’s. 

The following is a brief listing of the services GBB provided for the terminal works portion of the new multimodal terminal:

  • Preliminary design for cost estimate                                                         

  • Site plan drawings for the entire site which consisted of layouts for the container yard, electrical substation, high mast lighting, reefer platforms, all buildings, inbound and outbound gates, customs verification dock, fueling station, fire protection, traffic flow, striping, etc.                                  

  • Detailed layout drawings for each portion of the terminal listed above  

  • Detailed floor plan layouts for each building including data sheets specific to each room in the building                                                                    

  • Design loading for the quay cranes and RTG’s                                       

  • Interface drawings for the quay cranes and quay                                      

  • Reviewed and evaluated the bids                                                  

  • Participated in design review meetings before, during and after the award of the contract                                                                                     

  • Reviewed detail design calculations and drawings for drainage, structural, mechanical and electrical systems                                                        

  • Provided on-site support and inspection for drainage, structural, mechanical and electrical systems                                                                                

  • Project management

Alabama State Docks / Mobile, AL, USA
This expansion project also involved utilizing the latest automation technology available to material handling facilities of this type.  In addition, GBB prepared specifications, solicited bids, reviewed submissions and interviewed bidders, and recommended the manufacturer for one 1500 TPH coal/iron ore bucket unloading crane.  This project was completed in 1997 for a total cost of over $50 million.

Port of Miami / Miami, Florida, USA
Crane Electrification: GBB is providing cost estimating, design and construction management services for the infrastructure modifications requirements at five existing berths totaling approximately 5000L.F. of mainly cellular sheet pile construction.  The work consist of all of the infrastructure requirements inclusive of waterside rail cable troughs, cable horn pits and all underground distribution requirements as well as power feed for the conversion of 10 existing container cranes from diesel power to cable reel operation.  Project cost is 13 million dollars and schedule completion is April of 2005

Hancock County Port and Harbor Commission / Bay St. Louis, MS, USA
Berthing Facility Upgrades: GBB provided cost estimating, design and construction management services for the concrete repairs and installation of a new vessel fendering system for the rehabilitation of an existing berth at the Port Bienville Facility.  GBB also prepared the permit applications and interfaced with the Corps of Engineers and the Mississippi DNR in obtaining the permits for the required dredging.  Project cost was $1,400,000 and was completed in 2002.

Southern Cement /  Mobile, AL, USA

Cement Storage Warehouse Expansion: GBB provided cost estimating, design and construction monitoring services as required for the Construction of a 160 ft. x 160 ft. addition to the existing Southern Cement Storage Warehouse.  The design consisted of the required piling for the building rigid frames as well as the structural slab foundation system to support the 20 ft. high bulk cement loading, building framing, siding and roofing requirements for air tight enclosures, power distribution and interior electrical and lighting requirements, building dust control and ventilation requirements as well as the required pneumatic conveyance from the vessel to the building.  The project was completed in 2003 for a cost of $4,000,000.

Atlantic Marine Inc. /  Mobile, AL, USA
Warehouse Facility Modifications: GBB is providing cost estimating, design and construction management services for the rehabilitation of an existing 500 ft. x 170 ft. warehouse facility.  The design is consisting of new foundation and slab requirements for an increased floor loading, structural framing repairs as well as new girts, purlins, siding and roofing requirements, power distribution for electrical and building lighting requirements for 120 ft. candle illumination as well as all required ventilation and conditioning of spaces.  The work is scheduled for a 2005 completion at an estimated cost of $6,000,000.

Illinois Central Rail Marine Terminal, Convent, LA, USA
New Facility: GBB provided preliminary engineering, cost estimations and detailed design for a major new bulk material handling import/export facility on the Mississippi River consisting of a new 800 ft. vessel/barge loading/ unloading berth with access bridge and adjacent material storage areas with a rail car loop track with rotary car dumper including access roads.

 Port of Pensacola / Pensacola, Florida, USA
GBB has performed engineering services for the Port of Pensacola since 1964.  This covers a span of nine different port directors and includes annual inspections, preparation of Master plan, design of wharves, transit sheds, conveying equipment, dredging and landside fill, permitting and rail yard and approaches.

Port of Pensacola /  Pensacola, Florida, USA
Commendencia Slip Bulkhead: GBB provided cost estimating, design and construction management services for the construction of an approximate 800 ft. steel sheet pile bulkhead and driven pile retention system.  GBB also prepared the permit application and interfaced with the Corps of Engineers and Florida DNR to obtain the permits.  The project cost was $4,000,000 and was completed in 2001.

American Stevedoring / Newark, NJ, USA
Newark, NJ Barge Terminal:  GBB provided engineering services and contract documents for conversion of general cargo wharf and shed to a container operation.  Work included shed demolition with asbestos abatement, new gate facility with scales and container yard paving, lighting, utilities, electrical and communications.  Additionally, GBB provided contract documents for development of adjacent 9 acre site for additional parking and container grounding. Brooklyn, NY Red Hook Terminal:  In conjunction with the purchase of two (2) new container cranes, GBB provided engineering services and contract documents for a new primary section circuit breaker, 5 mVA, 26.4 kV to 13.2 kV step-down transformer, a high resistance ground system, secondary section and distribution system for two (2) new and two (2) existing dockside container handling cranes.

Alabama State Port Authority / Mobile, AL, USA
New Rail Ferry Facility: GBB provided preliminary engineering, cost estimations and detailed design services for a new facility which can accommodate the loading and unloading of rail cars from rail ferry vessels and barges.  This design consisted of state-of-the-art automation systems that controlled the raising and lowering of the  bridge systems as well as hydraulic fender systems which position the vessels at certain locations for loading/unloading operations.  Also as part of the project was the development of a rail car storage yard for the purpose of staging rail cars for loading and unloading of the vessels. The project cost was $3,000,000 and the project was completed in 2001.

Alabama State Port Authority /  Mobile, AL, USA
Provided planning, cost estimations and detailed engineering design for an addition to the existing grain elevator facility which consisted of modifications and additions to the vessel berthing facilities as well as a high speed conveyance system from the storage silos to a dock mounted conveyor system with two high speed ship loaders.  Cost of this project was $15 million.

Alabama State Port Authority / Mobile, AL, USA
Berth D2: GBB provided cost estimating, design and construction inspection services for the construction of a pile supported 500 ft. dock structure with vessel fendering and mooring bollards and associated 800 ft. of steel sheet pile bulkhead and retention system.  The berth has a waterside crane rail system design for future crane installation and potable water stations for vessel service.  Fire protection systems were also installed adjacent to the berth.  GBB also prepared the permit application and interfaced with the Corps of  Engineers and ADEM in assisting the ASPA in obtaining the permits for the Berth construction and associated dredging.

 

 

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